MP10 Revolutionizes MOEN’s Long-Distance Material Handling

MOEN increases productivity with MP10 handling robot and AiTEN Robotics Software

Moen Inc., a global leader in kitchen and bathroom manufacturing, entered the Chinese market in 1994 and established a factory in Suzhou. In 2021, as part of its commitment to automating production,driving industrial transformation, and leveraging technological advancements for meaningful reform, the Moen factory partnered with AiTEN. This collaboration introduced the MP10 handling robot to replace inefficient manual transportation tasks. The solution significantly reduced labor management costs, saved time, and boosted overall productivity.

Challenges:

The Moen factory comprises two zones, Zone A and Zone B, requiring significant labor and resources for material transfer between the areas. The long route between the zones, which involves navigating two roller gates, presented a key logistical challenge.

AiTEN's Solution:

Through close collaboration with Moen staff, AiTEN identified these logistical hurdles as critical pain points.Leveraging its expertise, AiTEN deployed the MP10 handling robot integrated with its proprietary scheduling and warehouse systems to replace manual transportation.

Key Benefits:

1.Enhanced Flexibility: AiTEN customized the solution with raised brackets for precise SLAM laser navigation tailored to Moen's specific factory conditions.

2.Streamlined Workflow: The automated system improved overall operational flow, effortlessly managing the complex route from Zone A to Zone B, including roller gates and half-moon platforms.

3.Improved Safety: By replacing manual tasks with robotic handling, the solution eliminated risks of human error and injuries, ensuring safety even in complex operational scenarios.

4.Cost Reduction & Efficiency Gains: The solution reduced the need for 3–4 personnel and increased operational efficiency by 40%, achieving significant cost savings and productivity improvements.

5.Advanced Integration:The system seamlessly integrates with Moen's MES (Manufacturing Execution System), enabling real-time AGV dispatch for material handling and connectivity with the warehouse system to monitor inventory changes dynamically.

As the kitchen and bathroom industry increasingly embraces automation and intelligence, AiTEN aims to deepen its collaboration with more enterprises in the sector. With the MP10's proven success, it is poised to become a vital tool in factories and warehouses,driving competitiveness and innovation across the industry.