AiTEN's Customised Solution Achieves 30% Increase in Warehouse Utilisation for Automotive Factory with Confusing Logistics Management

Project Background

The group's Power Generation Co., Ltd. and Turbine Co., Ltd. are automotive parts manufacturers. With the increasing demand for refined management and automated production, the group decided to implement automated logistics handling to reduce labour costs, improve production efficiency and optimise on-site management.

After receiving the customer's demand, AiTEN Robotics conducted a detailed site survey and tailored an intelligent logistics handling solution to meet the customer's actual scenarios and needs. The programme adopts AiTEN Robotics‘ star product “MP10S” as the core equipment, purchasing a total of 30 sets of MP10S handling robots, and cooperating with AiTEN Robotics’ RCS Intelligent Scheduling System and LMS warehouse management system to achieve efficient and intelligent handling.

Customer Pain Points

• Poor accuracy of manual delivery, material long time missed delivery, wrong delivery and other issues
• Capacity increase, need to optimise the production beat, improve production efficiency
• Chaotic on-site management, low utilisation of storage space
• Low level of automation, difficult to achieve data management

Solutions

Multi-vehicle Cooperative Dispatch, Library Management System and External Equipment Linkage

System Configuration: AiTEN's WCS Equipment Docking System, RDS Dispatch System and LMS Depot Management System

Project Highlights

• Individually tailored solutions: Based on the customer's on-site environment and production needs, we customise efficient and intelligent handling solutions.
• Intelligent scheduling: The RCS intelligent scheduling system ensures the optimisation of handling paths and improves transport efficiency.
• Comprehensive system docking: Seamless docking with the customer's automatic door, lift and MES management system to automate the whole process.
• Data Management Enhancement: Customised ‘Data Reporting System’ enables the customer to view the task status in real time and conduct data analysis.

Project Results and Benefits

1. Labour Input

The project covers three factories in Wuhan, Shanghai and Wuxi, directly reducing at least 60 porters and optimising the allocation of human resources.

2. Data Value

Realise the material data of the production process, and ensure the distribution accuracy rate reaches 100%.

3. On-Site Management

Make the workshop environment from disorderly to neat and orderly, avoid material accumulation and transport congestion, improve management efficiency by 35%, and storage space utilisation rate by 30%.

4. Efficiency Improvement

Seamless docking with automatic doors, lifts, and MES management system, to achieve full process automation, operating efficiency increased by more than 50%, smoother production process.

Summary

Through the successful implementation of this project, the customer has significantly improved the in-field automated logistics handling capacity, achieved intelligent production management and data, effectively reduced labour costs, improved operational efficiency and optimised site management. AiTEN Robotics' intelligent logistics handling solutions have brought significant economic benefits and management improvements to the enterprise, helping it move towards intelligent manufacturing.

For businesses facing similar challenges, AiTEN’s handling solution offers a proven path to operational excellence. Contact AiTEN today to learn how our innovative robotics and intelligent systems can transform your material handling processes.