In the competitive automotive electronics sector, efficiency and cost optimization are critical. A leading automotive electronics company in China faced significant challenges in its Shanghai and Wuxi production facilities, where narrow aisles and manual handling processes were causing inefficiencies and high operational costs. By partnering with AiTEN, the company implemented a cutting-edge narrow aisle handling solution, deploying 30 robots (AM1516 x 4 units + AL05 x 26 units) and integrating AiTEN’s WCS (Warehouse Control System) and RDS (Robot Dispatch System). This case study explores how AiTEN’s innovative approach transformed the company’s operations, delivering a 50% efficiency boost and 6 million RMB in cost savings.

Challenges in Narrow Aisle Handling

The automotive electronics company struggled with several pain points:

• Narrow Aisles: Traditional handling equipment couldn’t navigate the 1.2-meter-wide aisles, creating bottlenecks.
• Manual Handling: Reliance on human labour led to inefficiencies, high costs, and a lack of data visibility.
• Complex Operations: The presence of other smart equipment, such as robotic arms and conveyor lines, required seamless coordination.

To address these challenges, the company turned to AiTEN for a customized automation solution.

AiTEN’s Narrow Aisle Handling Solution

AiTEN’s solution combines advanced robotics, intelligent scheduling, and data-driven management to optimize material handling.

Key Features of the Solution

1. Customized Robot Design

• The AM1516 and AL05 robots were tailored to navigate narrow aisles (as narrow as 1.2 meters) with precision, ensuring “zero-risk” operations.
• High-precision navigation technology enabled accurate positioning and obstacle avoidance in complex environments.

2. Multi-Robot Collaborative Scheduling

• AiTEN’s RDS system optimized task allocation and path planning for 30 robots, preventing congestion and conflicts.
• The robots seamlessly integrated with other smart equipment, enhancing overall operational efficiency.

3. Data-Driven Management

• The WCS system collected real-time handling data, providing actionable insights through visual dashboards.
• Full traceability of material flow improved inventory management and decision-making.

Results and Benefits

The implementation of AiTEN’s solution delivered transformative results:

1. Efficiency Improvements

• 50% Increase in Operational Efficiency: Material handling processes became faster and more streamlined.
• Higher Daily Throughput: Collaborative multi-robot operations significantly boosted daily handling capacity.

2. Cost Savings

• 6 Million RMB in Savings: Reduced labor and management costs.
• Lower Material Losses: Minimized errors and damage during handling.

3. Enhanced Management

• 40% Improvement in Decision-Making: Real-time data monitoring and analysis empowered managers to make informed decisions.
• Orderly Operations: The facility transitioned from “disorganized clutter” to a “tidy and efficient” workspace.

4. Safety and Sustainability

• Zero Workplace Injuries: The elimination of manual handling reduced workplace accidents by 100%.
• 20% Reduction in Carbon Emissions: Fewer forklifts were needed, contributing to a greener operation.

Why AiTEN’s Solution Stands Out

AiTEN’s narrow aisle handling solution is designed for industries with complex material handling needs, such as automotive electronics, where space constraints and operational efficiency are critical. By combining customized robotics, intelligent scheduling, and data-driven management, AiTEN provides a scalable and future-proof solution that delivers measurable results.

Conclusion

The automotive electronics company’s partnership with AiTEN demonstrates the power of automation in overcoming narrow aisle handling challenges. With a 50% efficiency boost, 6 million yuan in cost savings, and a safer, more sustainable operation, this case study sets a benchmark for the industry.

For businesses facing similar challenges, AiTEN’s narrow aisle handling solution offers a proven path to operational excellence. Contact AiTEN today to learn how our innovative robotics and intelligent systems can transform your material handling processes.