Technology

AGV Material Handling: Revolutionizing Logistics with Efficiency and Precision

March 14, 2025
Summary

What is AGV in Material Handling?

An Automated Guided Vehicle (AGV) is a self-operating robotic system designed to transport materials within industrial environments without human intervention. With advanced navigation technologies such as lasers, magnetic tapes, or SLAM(Simultaneous Localization and Mapping), AGVs follow pre-defined or dynamically optimized paths to perform tasks like pallet handling, raw material delivery, and inventory management. They are widely used in warehouses, manufacturing plants, and logistics hubs to enhance efficiency, reduce errors, and improve workplace safety.

For example, the MP10S is a typical AVG handling robot that utilizes advanced navigation technology to operate flexibly in narrow spaces, with precise positioning up to ±10mm. It is lightweight, flexible, and versatile.

MP10S handling robot

What Are the Three Types of AGV?

AGVs are classified into various types based on navigation methods, load handling mechanisms, and application scenarios. Each type has its unique strengths, making AGVs versatile tools for modern material handling. Below, we explore the first two classifications in detail:

1. Classification by Navigation Methods

AGVs are often grouped based on how they navigate and follow paths:

1.1 Laser-Guided AGVs

These AGVs use LiDAR (Light Detection and Ranging) and SLAM (Simultaneous Localization and Mapping) technology to dynamically map their surroundings. They are highly flexible and can adapt to changing environments without physical path markers. MP10s uses laser SLAM navigation to achieve ±10mm precision.

1.2 Magnetic Tape-Guided AGVs

These AGVs follow magnetic strips embedded in the floor, making them cost-effective and easy to deploy in structured environments like assembly lines.

1.3 Vision-Guided AGVs

Equipped with cameras and sensors, these AGVs use visual recognition to navigate. They are highly flexible and do not require physical path markers, making them suitable for complex environments.

2. Classification by Load Handling Mechanisms

AGVs can also be categorized based on how they handle and transport loads:

2.1 Forklift AGVs

These AGVs are designed for pallet handling and can lift and transport loads to different heights. They are commonly used in warehouses and manufacturing facilities.AiTEN’s AR1530 is a forklift AGV that uses 3D perception to stack pallets in warehouses.

AR1530  forklift

2.2 Tow AGVs

These AGVs pull carts or trailers behind them, making them ideal for transporting multiple loads over long distances. For example, the towing robot AT50 of AiTEN with its high-performance drive system, can easily handle a towing weight of up to 5000KG, meeting diverse transportation needs.

the towing robot AT50

2.3 Unit Load AGVs

These AGVs transport individual units, such as bins or containers, and are commonly used in e-commerce and retail distribution centers

AGV material handling systems are transforming industries by merging precision, flexibility, and intelligence. With solutions like MP10s, AR1530 and AT50, businesses can achieve seamless automation, reduce costs, and future-proof their operations.

For more insights on material handling robots, stay tuned to our blog! Ready to explore solutions? Contact us for a free feasibility analysis based on your operation.

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